Reduce Maintenance Costs Clean lines fewer maintenance issues.
Reduce Cycle Time Helps maintain proper thermal management culminating in optimized tool performance
Increase Profit Optimized tool performance increases throughput – increases profit
Overtime the cooling channels become restricted with scale and corrosion build-up and can even become completely clogged. The result negatively impacts O.E.E. as cycle times become longer and scrap rates increase. Even with operator adjustments the cooling loss cannot be overcome. The new CoolingCare advanced channel cleaning system with Industry 4.0 capabilities is the all-in-one maintenance solution. Patented technology combines a chemical and mechanical action to free and dissolve the unwanted material.
The one of a kind DME CoolingCare is optimized for cleaning both conventional and conformal cooled channels.
Featuring: Self-Optimization, Intelligent Service and CoolingCare Connect. CoolingCare features cutting edge functions for comprehensive all-in-one maintenance of cooling channels.
Self-Optimization: An advanced monitoring feature enables the machine to clean until a pre-defined flow rate is obtained or the flow rate becomes consistent. This intelligent feature drives efficiency by adjusting the cleaning cycle accordingly. The ultimate results are maximum cleaning efficiency, and reduced labor costs.
Intelligent Service: uses a built in modem for on-line diagnostics and service. This allows for remote diagnostics of machine malfunction by a service technician. Such a feature reduces and may prevent downtime for machine service related issues.
CoolingCare Connect allows an operator to communicate with the machine via text massages. The machine will send a message to the phone of the defined user alerting them of an alarm (up to 17 alarms can be triggered) for unexpected events such as a failed pressure or blockage test, as well as process completion notifications for lights out cleaning. The operator can also send a test message “S” to the machine requesting its current status. The machine will automatically reply via text message informing the operator of its current mode/action.
This feature requires a GSM card (user provided) to be placed in the modem of the machine for wireless external communications. The CoolingCare Connect machine’s database allows for the export of cleaning reports to external devices by means of a USB. CoolingCare Connect technology protects your investments, improves profitability, and provides a low maintenance solution to the high maintenance challenges surrounding cooling channels
The DME CoolingCare mould cleaning system, was created specifically to maximize the lifespan and efficiency of intricate conformal cooling channels. Its design and implemented functions are the result of practical experience gathered throughout years of designing, manufacturing and using inserts with conformal cooling in injection moulding applications.
Are you interested in news and advices from our service areas?
Sign up for our newsletter and do not miss any seasonal advice nor any useful information